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ETS INSERTION MACHINE

E400 STANDARD VOLUME HIGH-SPEED PLUG-IN

E400 STANDARD VOLUME HIGH-SPEED PLUG-IN

Model: E400

  • 1.Plug-in speed, high efficiency, high stability
  • 2.Substrate mechanical positioning + visual positioning Mark point, high precision
  • 3.Fast line change, various types of corresponding materials
  • 4.Strong versatility, independent Feeder, easy to replace
  • 5.Automatic feeding of components in bulk, tape, tube and tray

Parameters

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Customized product

Machine and Feeder can be customized

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Components

ETS insert machines can match almost all electronic components. Full automatic machine plug-in effectively replaces the traditional manual assembly line plug-in process.

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Smart Head

The insertion pressure (5~50N) can be set for different components to ensure accurate insertion.Intelligent evasive insertion systems can push conflicting components to the side in advance.

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FLIGHT PHOTOGRAPHY

high speed and high precision visual processing system

The device is equipped with a high-resolution camera with a laser light source and uses advanced vision algorithms. Can accurately locate parts and perform quality analysis.

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FOOT CUTTER AND SHAPING

For the incoming pin is too long and easy to deform components, to avoid the second clip after the plug-in treatment, to prevent floating high, enhance production efficiency.For materials with large error of incoming pins or materials with long and soft pins fed by vibration plate, enhancing pin shaping mechanism can effectively prevent high feeding rate and ensure insertion rate.

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PCB TRANSFER DEVICE

The PCB or carrier conveying device is conveyed by a three-section belt or chain mechanism can be choosed.

The transmission is controlled by stepper motor and sensor, the motor speed is adjustable, the noise is low and the stability is high.

The integrated jacking mechanism is used for the stable rise, fast speed, and accurate positioning.

The width of the conveying track is 50-400mm, and the width can be automatically controlled and adjusted.

Chain transmission, wear resistance, heavy load, etc.

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SOFTWARE SYSTEM

The control software system provides a variety of interfaces and communication networks and obtains various equipment operating statuses, statistical information, and other data. Through analysis and processing, more effective decision-making information is obtained, the overall operational efficiency of the equipment is improved, and higher production capacity and better product quality are achieved.

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FRAMEWORK

The main frame is cast with strong rigidity, aging and secondary tempering to eliminate residual stress and make the material more stable. It can ensure that it is not deformed by external forces and ensure the service life of the frame.The modular design of mechanical components improves the precision, speed and traceability of the production process.

Question and Answer

Why choose ETS?

  • ETS launched the E series and T series of Odd-form Inserters for automating manual insertion, the ETS E&T series are new products that increase the insertion rate for odd-form insertion that automates manual insertion and expands the component range more than other brand similar types of equipment.
  • ETS’s equipment was the first choice for customers, ETS utilizes advanced technology, to provide the optimal speed and component handling. It can pick up to 8 nozzles at the same time, The result of these improvements is a much faster insertion time, also can clamp to various sizes and shapes of components, also supports larger and taller elements.
  • ETS‘s software interface is very simple, you do not need high technology to program, only a few simple steps to complete. This makes it easy to program.
  • These machines replace traditional manual insertion with reliable, I can even say that no other machine is better than them, more rapidly accurate automatic insertion of various odd-form components along with support for traditional THT components. Trust that the right equipment can save you a lot of money.
  • As a leading company in post-process automation, ETS is working to develop more automated manual insertion processes for customers. We will continue to offer equipment based on ‘ETS Smart Solutions‘ to increase productivity, automation, labor saving, and efficiencies of the entire packaging factory, and support our customers.

What's the advantage?

  1. Vacuum nozzle insertion time is reduced from 0.8 sec to 0.5 sec, the fastest plug-in speed.
  2. Advanced software algorithms and identification methods, (±0.03mm) accuracy, is the most accurate
  3. Various types of electronic elements, including radial taped, axial taped, in bulk materials, tube packing material, and auto-tray material, can be fitted, covering 98% of the components.
  4. Different feeding devices can be selected flexibly, including tape feeder, bowl feeder, stick feeder, bowl feeder, and auto-tray feeder.
  5. Customized nozzle and jaws to suitcase the special elements
  6. Cutting foot mechanism: the incoming material pin is too tall and simple to deform the elements into the cutting foot, to avoid the plug-in after the second cutting foot treatment, prevent drifting high, and upgrade production efficiency.
  7. Shaping mechanism: for materials with a large error of incoming pins or materials with lengthy and soft pins fed by a vibration plate, expand the pin shaping mechanism, which can successfully prevent a high feeding rate and assure insertion rate.

How much is the freight cost?

This item ships by freight. Our sales team will send you a quote for the freight costs, you can contact us now to ask about the freight cost.

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